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直線導(dǎo)軌潤(rùn)滑油的特性

來(lái)源:http://www.shrsensor.com/ 日期:2019-03-26 發(fā)布人:

直線導(dǎo)軌的有效保護(hù)可以對(duì)導(dǎo)軌的延長(zhǎng)壽命是有著非常重要的作用;為此,我們總結(jié)了以下有關(guān)直線導(dǎo)軌潤(rùn)滑油的八大特性:

Effective protection of linear guides plays an important role in prolonging the life of the guides. To this end, we summarize the following eight characteristics of lubricating oil for linear guides:
一、直線導(dǎo)軌的粘度:直線導(dǎo)軌潤(rùn)滑脂通常用表觀粘度或相似粘度來(lái)表示,在說(shuō)明潤(rùn)滑脂的粘度時(shí),必須指明溫度和剪切速度??刹捎孟嗨普扯戎笜?biāo)來(lái)控制其低溫流動(dòng)性和泵送性。
1. Viscosity of linear guideway: Linear guideway grease is usually expressed by apparent viscosity or similar viscosity. Temperature and shear speed must be specified when describing the viscosity of grease. Similar viscosity index can be used to control its low temperature fluidity and pumpability.
二、直線導(dǎo)軌的強(qiáng)度極限:直線導(dǎo)軌潤(rùn)滑脂的強(qiáng)度極限是指引起試樣開(kāi)始流動(dòng)的所需較小切應(yīng)力,又稱極限切應(yīng)力。潤(rùn)滑脂強(qiáng)度極限是溫度的函數(shù),溫度越高脂的強(qiáng)度極限越小,溫度降低,脂的強(qiáng)度極限變大,它的大小取決于稠化劑的種類與含量,和制脂工藝條件也有一定的關(guān)系。
Strength Limit of Linear Guide: Strength Limit of Linear Guide Grease refers to the minimum shear stress, also known as the ultimate shear stress, which causes the sample to start flowing. The strength limit of grease is a function of temperature. The higher the temperature, the smaller the strength limit of grease, the lower the temperature, and the greater the strength limit of grease. The size of grease depends on the type and content of thickener, and also has a certain relationship with the technological conditions of grease making.
三、直線導(dǎo)軌的滴點(diǎn):直線導(dǎo)軌潤(rùn)滑脂在規(guī)定條件下達(dá)到一定流動(dòng)性時(shí)的較低溫度稱為滴點(diǎn)。潤(rùn)滑脂的滴點(diǎn)有助于鑒別潤(rùn)滑脂類型和粗略估計(jì)潤(rùn)滑脂的較高使用溫度,一般說(shuō)來(lái),對(duì)于皂基脂,其使用溫度應(yīng)低于滴點(diǎn)20~30°C滴點(diǎn)越高,其耐熱性越好。
3. Dropping point of linear guideway: The lowest temperature of linear guideway grease when it reaches a certain fluidity under specified conditions is called dropping point. The dropping point of grease is helpful to distinguish the type of grease and roughly estimate the maximum operating temperature of grease. Generally speaking, for soap grease, the higher the dropping point is, the better the heat resistance is.
四、直線導(dǎo)軌的膠體安定性:直線導(dǎo)軌潤(rùn)滑脂的膠體安定性是指潤(rùn)滑脂在一定溫度和壓力下保持膠體結(jié)構(gòu)穩(wěn)定,防止?jié)櫥蛷臐?rùn)滑脂中析出的性能,也就是潤(rùn)滑脂抵抗分油的能力。通常把潤(rùn)滑脂析出油的數(shù)量換算為質(zhì)量分?jǐn)?shù)來(lái)表示。潤(rùn)滑脂的膠體安定性反應(yīng)出潤(rùn)滑脂在長(zhǎng)期儲(chǔ)存中與實(shí)際應(yīng)用時(shí)分油趨勢(shì),如果潤(rùn)滑脂的膠體安定性差,則在受熱、壓力、離心力等作用下易下發(fā)生嚴(yán)重分油,導(dǎo)致壽命迅速降低,并使?jié)櫥兂碜兏?,失去?rùn)滑作用。
4. Colloidal Stability of Linear Guideway: Colloidal Stability of Linear Guideway Grease refers to the ability of lubricating grease to keep colloidal structure stable at a certain temperature and pressure and to prevent lubricating oil from precipitating from grease, that is, the ability of lubricating grease to resist oil separation. Usually the amount of oil released from grease is converted to the mass fraction. Colloidal stability of grease reflects the trend of oil in long-term storage and practical application. If the colloidal stability of grease is poor, serious oil distribution will occur under the action of heat, pressure and centrifugal force, which will lead to a rapid decrease in life and make grease thicker and drier, thus losing lubrication.
五、直線導(dǎo)軌的氧化安定性:氧化安定性是指潤(rùn)滑脂在長(zhǎng)期儲(chǔ)存或長(zhǎng)期高溫下使用時(shí)抵抗熱和氧的作用,保持其性質(zhì)不發(fā)生變化的能力。由于氧化,往往發(fā)生游離堿含量降低或游離有機(jī)酸含量增大,滴點(diǎn)下降,外觀顏色變深,出現(xiàn)異臭味,稠度、強(qiáng)度極限,相似粘度下降,生成腐蝕性產(chǎn)物和破壞潤(rùn)滑脂結(jié)構(gòu)的物質(zhì),造成皂油分離。因此,在潤(rùn)滑脂長(zhǎng)期儲(chǔ)存中,應(yīng)存放在干燥通風(fēng)的環(huán)境中,防止陽(yáng)光曝曬,并應(yīng)定期檢查游離堿或游離有機(jī)酸、腐蝕性等項(xiàng)目的變化,以保證其質(zhì)量和使用性能。
Fifth, oxidation stability of linear guideway: oxidation stability refers to the ability of grease to resist heat and oxygen during long-term storage or long-term high temperature use, and to maintain its properties without permanent change. Owing to oxidation, the content of free alkali decreases or the content of free organic acid increases, dropping point decreases, appearance color becomes darker, odor, consistency, strength limit, similar viscosity decreases, corrosive products and substances destroying the structure of grease are formed, resulting in the separation of soap oil. Therefore, in the long-term storage of grease, it should be stored in a dry and ventilated environment to prevent sunlight exposure, and periodically check the changes of free alkali or free organic acid, corrosion and other items to ensure its quality and performance.
六、直線導(dǎo)軌的觸變性:直線導(dǎo)軌潤(rùn)滑脂所具有的較基本的特性,就是觸變性。當(dāng)施加一個(gè)外力時(shí),潤(rùn)滑脂的流動(dòng)在逐漸變軟,表現(xiàn)粘度降低,但是一旦處于靜止,經(jīng)過(guò)一段時(shí)間(很短)后,稠度再次增加(恢復(fù)),這種特性稱為觸變性。潤(rùn)滑脂的這種特性,決定了其可以在不適于潤(rùn)滑油潤(rùn)滑的部位潤(rùn)滑,而顯示它優(yōu)良的性能。
6. Thixotropy of linear guideway: Thixotropy is the most basic characteristic of linear guideway grease. When an external force is applied, the flow of grease gradually softens and the apparent viscosity decreases, but once at rest, after a period of time (very short), the consistency increases again (recovery), which is called thixotropy. This characteristic of grease determines that it can be lubricated in parts that are not suitable for lubricating oil and show its excellent performance.
七:直線導(dǎo)軌系統(tǒng)的固定元件(導(dǎo)軌)的基本功能如同軸承環(huán),安裝鋼球的支架,形狀為“v”字形。支架包裹著導(dǎo)軌的頂部和兩側(cè)面。為了支撐機(jī)床的工作部件,一套直線導(dǎo)軌少有四個(gè)支架。用于支撐大型的工作部件,支架的數(shù)量可以多于四個(gè)。
Seventh: The basic function of the fixed elements (guideways) of the linear guideway system is like bearing rings, and the support with steel balls is in the shape of "v". The bracket covers the top and sides of the guide rail. In order to support the working parts of the machine tool, a set of linear guides has at least four supports. For supporting large working parts, the number of supports can be more than four.
八:直線導(dǎo)軌導(dǎo)軌系統(tǒng)的設(shè)計(jì),力求固定元件和移動(dòng)元件之間有較大的接觸面積,這不但能提高系統(tǒng)的承載能力,而且系統(tǒng)能承受間歇切削或重力切削產(chǎn)生的沖擊力,把作用力廣泛擴(kuò)散,擴(kuò)大承受力的面積。為了實(shí)現(xiàn)這一點(diǎn),導(dǎo)軌系統(tǒng)的溝槽形狀有多種多樣,具有代表性的有兩種,一種稱為哥特式(尖拱式),形狀是半圓的延伸,接觸點(diǎn)為頂點(diǎn);另一種為圓弧形,同樣能起相同的作用。無(wú)論哪一種結(jié)構(gòu)形式,目的只有一個(gè),力求更多的滾動(dòng)鋼球半徑與導(dǎo)軌接觸(固定元件)。決定系統(tǒng)性能特點(diǎn)的因素是:滾動(dòng)元件怎樣與導(dǎo)軌接觸,這是問(wèn)題的關(guān)鍵。
Eighth: The design of linear guideway system strives to maximize the contact area between fixed and mobile components, which can not only improve the bearing capacity of the system, but also withstand the impact force produced by intermittent cutting or gravity cutting, so that the force can be widely spread and the bearing area can be enlarged. In order to achieve this, the groove shape of the guideway system has many kinds, there are two representative types, one is called Gothic (pointed arch), the shape is the extension of the semi-circle, the contact point is the vertex; the other is circular arc, which can also play the same role. No matter which type of structure, there is only one purpose to make more contact between rolling ball radius and guide rail (fixed element). The key factor to determine the system performance characteristics is how the rolling element contacts the guide rail, which is the key to the problem.
直線導(dǎo)軌之所以有這么大的使用區(qū)域:1、直線導(dǎo)軌主要用在自動(dòng)化機(jī)械上比較多,像德國(guó)進(jìn)口的機(jī)床,紙碗機(jī),激光焊接機(jī)等等,當(dāng)然直線導(dǎo)軌和直線軸是配套用的。
Linear guides have such a large area of use: 1. Linear guides are mainly used in automation machinery, such as German imported machines, paper bowl machines, laser welding machines and so on. Of course, linear guides and straight axis are matched.
                            導(dǎo)軌絲杠
2、直線導(dǎo)軌主要是用在精度要求比較高的機(jī)械結(jié)構(gòu)上,直線導(dǎo)軌的移動(dòng)元件和固定元件之間不用中間介質(zhì),而用滾動(dòng)鋼球。因?yàn)闈L動(dòng)鋼球適應(yīng)于高速運(yùn)動(dòng)、摩擦系數(shù)小、靈敏度高,滿足運(yùn)動(dòng)部件的工作要求,如機(jī)床的刀架,拖板等。如果作用在鋼球上的作用力太大,鋼球經(jīng)受預(yù)加負(fù)荷時(shí)間過(guò)長(zhǎng),導(dǎo)致支架運(yùn)動(dòng)阻力增大。
2. Linear guideways are mainly used in mechanical structures with high precision requirements. Rolling steel balls are used instead of intermediate medium between moving and fixed components of linear guides. Because rolling steel ball is suitable for high-speed movement, small friction coefficient and high sensitivity, it meets the working requirements of moving parts, such as tool holder, trailer, etc. If the force acting on the steel ball is too large, the steel ball will endure the preload for too long, which will lead to the increase of the bracket resistance.

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